PS10,000i GRC Spray Station
PS10,000i GRC Spray Station: Power-Sprays’ advanced spray station with a 3.5m articulated boom, dual spray guns, large hopper, and IP66 controls. Ideal for high-output, precise GRC applications.
Description
The PS10,000i GRC Spray Station by Power-Sprays is a state-of-the-art solution engineered for high-output Glass Fibre Reinforced Concrete (GRC) production. Building on the success of the PS9000i model, the PS10,000i features a larger rotor/stator pump assembly for enhanced durability and reduced downtime, making it ideal for large-scale manufacturing environments. Equipped with a 3.5m articulated boom, advanced pneumatic control systems, and integrated spray guns, this spray station delivers exceptional flexibility, precision, and efficiency in GRC applications. Whether you’re working on architectural façades, decorative panels, or intricate mouldings, the PS10,000i ensures consistent, high-quality results with minimal maintenance.
Key Features & Benefits
- High Flexibility & Precision Spraying
- 3.5m Articulated Boom: Provides maximum flexibility during spraying, allowing access to difficult areas and complex geometries.
- Boom Brake: Enhances control over the boom’s position, ensuring accurate application and reducing operator fatigue.
- Integrated Spray Guns
- Concentric Spray Gun: Designed for efficient spraying of hand-spray GRC, featuring removable atomiser body and nozzle for easy cleaning.
- LW Facing Coat Spray Gun: Compact and lightweight for spraying mist and face coats in challenging areas, with a tapered nozzle for optimal spray patterns.
- Advanced Mixing & Dispensing
- Progressive Cavity Pump: Equipped with an extra-large rotor and stator for consistent output, ideal for high-shear mixing of slurry.
- Extra Large Low-Level Hopper: Holds up to 300kg of slurry, reducing refill frequency and enhancing production efficiency.
- Automated Slide Valve & Diverter Valve: Ensure controlled dispensing into one of two mixers, streamlining the production process.
- Robust Control Systems
- IP66 Rated Control Panels: Feature advanced calibration functions for precise control over mixing and spraying parameters.
- LCD Screen: Provides real-time monitoring of mixer speed, RPM, current, and mix time for enhanced operational control.
- Variable Speed Control via Inverter: Allows precise adjustment of pump speed to match specific project requirements.
- Efficient Material Handling
- Automated Screw Conveyors: Feed dry materials seamlessly, reducing manual handling and improving mix consistency.
- Large Dry Materials Chute: Includes a rubber bung to prevent dust and slurry escape, maintaining a clean and safe working environment.
- Transparent, Reinforced Slurry Hose: Facilitates easy cleaning and maintenance, ensuring uninterrupted production.
- User-Friendly Maintenance
- Quick Release Couplings: Enable rapid hose removal for cleaning, minimizing downtime.
- Stator Removal Tool & Inspection Hatch: Simplify the cleaning and maintenance process, ensuring the spray station remains in optimal condition.
- Auto Lubrication System: Reduces maintenance efforts and extends the lifespan of moving parts.
- Safety & Durability
- Heavy-Duty Spring & Guarded Moving Parts: Enhance safety by preventing accidental snagging and ensuring stable operation.
- IP55 & IP66 Rated Components: Protect internal mechanisms from dust, water jets, and harsh industrial conditions, ensuring long-term reliability.
Technical Specifications
| Specification | Detail |
|---|---|
| Weight | 480 kg |
| Dimensions | 126 cm (W) × 207 cm (D) × 150 cm (H) (265 cm with boom fitted) |
| Pump Speed | 0–250 RPM, controlled via frequency inverter |
| Typical Output | 12–20 kg/minute of GRC |
| Max Output (Water) | 45 L/min at zero back pressure* |
| Drive | Reduction gearbox and drive belt |
| Electric Motor | 4.0 kW, IP55-rated (hose proof) |
| Electrical Supply | 380/415 V, 3-phase, 50 Hz/60 Hz standard** |
| Air Consumption | 1500 L/min (50 CFM) at 7 Bar (100 psi) |
| Air Inlet | Ø 3/4” (19 mm) hose tail (airline not included) |
| Boom Range | 3.5 m |
| Slurry Hose | 7.5 m (24 ft) of Ø 25 mm (1”) hose |
| Hopper Capacity | 150 L (approx. 300 kg of slurry) |
| Hopper Loading Height | 80 cm |
| Mixer Blade | Proprietary helical design |
| Pump | Progressive cavity pump with extra-large rotor and stator |
| Additional Features | LCD screen, vibrator, quick release latches, removable safety panels |
| *Max Output Variance | Output varies based on mix fluidity and hose length |
| **Electrical Variants | Units can be built to suit other 3-phase electricity supplies |
Optional Accessories
- Automated Dispenser Systems
- WAAPS 3000 Liquid Dispensing System: Automates the precise dispensing of water, admixtures, and polymers directly into the mixer.
- Digital Water Meter: Automatically dispenses the required quantity of water with a pre-set and manual ‘jog’ function, ensuring accurate mix consistency.
- Automated/Semi-Automatic Weighing & Batching Systems
- Dry Materials Weigh Vessel: Capacity for 100 kg sand and cement, integrated with automated screw conveyors for seamless material feeding.
- Platform Extensions & Access Stairs
- Steel Hoop Mixing Vessel: Allows for full mix transportation and direct dispensing into moulds or spray stations.
- Guard Rails: Enhance operator safety around elevated platforms.
- Fibre Choppers & Dispensers
- Automated Fibre Integration: Ensures consistent fibre distribution in premix GRC applications, improving mix quality and structural integrity.
- Specialized Mounting Options
- Floor Mounted Version: Suitable for setups where bucket trolleys are not required.
- Tilting Drum Version: Mounted on a raised platform for direct pour into spray stations or moulds, reducing manual handling.
Why Choose the PS10,000i GRC Spray Station from Power-Sprays?
- Industry-Leading Technology: Incorporates advanced mixing and dispensing systems, ensuring high-quality, consistent GRC mixes.
- Enhanced Flexibility: The articulated boom and multiple spray gun options allow for precise application in diverse and challenging environments.
- Robust & Reliable Construction: IP66-rated enclosure and heavy-duty components ensure longevity and dependable performance in demanding industrial settings.
- Comprehensive Control: Integrated LCD screen and pneumatic control panels provide detailed monitoring and precise adjustments for optimal spray patterns and mix consistency.
- Ease of Use & Maintenance: Features like quick release couplings, removable safety panels, and automated lubrication systems simplify operation and upkeep, reducing downtime.
- Scalable Production: Compatible with multiple mixers and dispensing systems, allowing for seamless scaling of production capacity to meet growing demands.
Conclusion
The PS10,000i GRC Spray Station by Power-Sprays is the ultimate solution for high-efficiency, high-quality Glass Fibre Reinforced Concrete production. With its powerful pump, articulated boom, integrated spray guns, and advanced control systems, it delivers exceptional performance and reliability for large-scale manufacturing environments. Whether you’re producing architectural façades, decorative elements, or complex mouldings, the PS10,000i ensures consistent, superior results with minimal maintenance and maximum operational efficiency. Trust Power-Sprays to elevate your GRC production with cutting-edge technology and unparalleled support.
Additional Information
Additional information
| Weight | 480 kg |
|---|---|
| Dimensions | 207 × 126 × 150 cm |
