PS38i Combination GRC Spray Station
PS38i Combination GRC Spray Station: Power-Sprays’ versatile spray station with a 3.5m articulated boom, dual spray guns, large hopper, and IP66 controls. Ideal for high-output, precise GRC applications.
Description
The PS38i Combination GRC Spray Station by Power-Sprays is a cutting-edge, versatile solution engineered for high-efficiency Glass Fibre Reinforced Concrete (GRC) production. Designed to seamlessly handle both spray-grade slurry and premix GRC, the PS38i offers unparalleled flexibility, precision, and reliability. Equipped with a robust 2.2kW, IP55-rated motor and a 3.5m articulated boom, this spray station ensures consistent, high-quality application across a variety of GRC projects. Whether you’re working on architectural façades, decorative panels, or intricate mouldings, the PS38i delivers superior performance with minimal maintenance, making it an essential asset for modern GRC manufacturing facilities.
Key Features & Benefits
- Advanced Spraying Flexibility
- 3.5m Articulated Boom: Provides maximum maneuverability during spraying, allowing access to complex and hard-to-reach areas with ease.
- Boom Brake: Enhances control over the boom’s position, ensuring precise application and reducing operator fatigue.
- Comprehensive Spray Gun Integration
- Included Guns: Supplied with Concentric Spray Gun, LW Facing Coat Spray Gun, and MK5A Premix Spray Gun as standard, offering versatility for various GRC applications.
- Adjustable Gun Holder: Securely holds spray guns when not in use and facilitates accurate “bucket test” procedures.
- Efficient Mixing & Dispensing
- Peristaltic Pump: Features a multi-roller, low-pulse design with a 2.2kW motor, ensuring consistent slurry and premix GRC output.
- Large Hopper Capacity: Over 150kg of GRC can be held in the extra-large, low-level hopper, reducing refill frequency and enhancing productivity.
- Automated Slide & Diverter Valves: Control the dispensing flow into one of two mixers, streamlining the production process.
- Enhanced Control Systems
- IP66 Rated Control Panels: Equipped with advanced calibration functions for precise control over mixing and spraying parameters.
- LCD Screen: Displays precise speed readouts, mixer RPM, current, and mix time for real-time monitoring and adjustments.
- Variable Speed Control via Inverter: Allows for fine-tuning pump speed to match specific project requirements, ensuring optimal spray patterns and mix consistency.
- User-Friendly Maintenance
- Quick Release Couplings: Enable rapid hose removal for cleaning and maintenance, minimizing downtime.
- Inspection Hatch & Material Sieve: Facilitates safe monitoring of the mixing process and reduces blockages by filtering large cement particles.
- Auto Lubrication System: Ensures smooth operation of moving parts with minimal maintenance effort.
- Durable & Safe Construction
- IP55 & IP66 Rated Components: Protect internal mechanisms from dust, water jets, and harsh industrial conditions, ensuring long-term reliability.
- Robust Hose Design: Transparent, reinforced slurry hoses are easy to clean and resistant to abrasion, maintaining high performance.
- Heavy-Duty Spring & Guarded Moving Parts: Enhance safety by preventing accidental snagging and ensuring stable operation.
- Versatile Application Options
- Integrated Pneumatic Controls: Designed to work seamlessly with Power-Sprays’ pneumatic, crane-mounted, and forklift-mounted bucket lifts.
- Multiple Mounting Variants: Available in floor-mounted and bucket trolley versions, as well as the tilting drum variant for direct pouring into spray stations or moulds.
Technical Specifications
| Specification | Detail |
|---|---|
| Weight | 420 kg |
| Dimensions | 120 cm (W) × 143 cm (D) × 150 cm (H) (265 cm with boom fitted) |
| Pump Speed | 0–18 RPM, controlled via frequency inverter |
| Typical Output | 12–20 kg/minute of GRC |
| Max Output (Water) | 18 L/min at zero back pressure* |
| Drive | Reduction gearbox and chain wheel |
| Electric Motor | 2.2 kW, IP55-rated (hose proof) |
| Electrical Supply | 380/415 V, 3-phase, 50 Hz/60 Hz standard** |
| Air Consumption | 1500 L/min (50 CFM) at 7 Bar (100 psi) |
| Air Inlet | Ø 3/4” (19 mm) hose tail (airline not included) |
| Boom Range | 3.5 m |
| Slurry Hoses | 10 m (30 ft) Ø 25 mm (1”) hose 10 m (30 ft) Ø 31 mm (1¼”) hose |
| Hopper Capacity | 80 L (>150 kg of GRC) |
| Hopper Loading Height | 80 cm |
| Mixer Blade | Proprietary helical design |
| Pump | Progressive cavity pump with extra-large rotor and stator |
| Additional Features | LCD screen, vibrator, quick release latches, removable safety panels |
* The maximum output when pumping GRC or other cementitious materials will vary according to the fluidity of the mix and the diameter and length of the delivery hose used.
** If electricity supply is from a generator, consult Power-Sprays for additional protection.
Optional Accessories
- Automated Dispenser Systems
- WAAPS 3000 Liquid Dispensing System: Automates precise dispensing of water, admixtures, and polymers directly into the mixer.
- Digital Water Meter: Automatically dispenses the required quantity of water with a pre-set and manual ‘jog’ function, ensuring accurate mix consistency.
- Automated/Semi-Automatic Weighing & Batching Systems
- Dry Materials Weigh Vessel: Capacity for 100 kg sand and cement, integrated with automated screw conveyors for seamless material feeding.
- Platform Extensions & Access Stairs
- Steel Hoop Mixing Vessel: Allows for full mix transportation and direct dispensing into moulds or spray stations.
- Guard Rails: Enhance operator safety around elevated platforms.
- Fibre Choppers & Dispensers
- Automated Fibre Integration: Ensures consistent fibre distribution in premix GRC applications, improving mix quality and structural integrity.
- Specialized Mounting Options
- Floor Mounted Version: Suitable for setups where bucket trolleys are not required.
- Tilting Drum Version: Mounted on a raised platform for direct pour into spray stations or moulds, reducing manual handling.
Why Choose the PS38i Combination GRC Spray Station from Power-Sprays?
- Industry-Leading Technology: Incorporates advanced mixing and dispensing systems, ensuring high-quality, consistent GRC mixes.
- Enhanced Flexibility: The articulated boom and multiple spray gun options allow for precise application in diverse and challenging environments.
- Robust & Reliable Construction: IP66-rated enclosure and heavy-duty components ensure longevity and dependable performance in demanding industrial settings.
- Comprehensive Control: Integrated LCD screen and pneumatic control panels provide detailed monitoring and precise adjustments for optimal spray patterns and mix consistency.
- Ease of Use & Maintenance: Features like quick release couplings, removable safety panels, and automated lubrication systems simplify operation and upkeep, reducing downtime.
- Scalable Production: Compatible with multiple mixers and dispensing systems, allowing for seamless scaling of production capacity to meet growing demands.
The PS38i Combination GRC Spray Station by Power-Sprays is the ultimate solution for high-efficiency, high-quality Glass Fibre Reinforced Concrete production. With its powerful pump, articulated boom, integrated spray guns, and advanced control systems, it delivers exceptional performance and reliability for large-scale manufacturing environments. Whether you’re producing architectural façades, decorative elements, or complex mouldings, the PS38i ensures consistent, superior results with minimal maintenance and maximum operational efficiency. Trust Power-Sprays to elevate your GRC production with cutting-edge technology and unparalleled support.
Additional Information
Additional information
| Weight | 420 kg |
|---|---|
| Dimensions | 143 × 120 × 150 cm |
