PS9000i GRC Spray Station
PS9000i GRC Spray Station: Power-Sprays’ reliable spray station with a 3.5m articulated boom, dual spray guns, 150kg hopper, and IP66 controls. Ideal for high-output, precise GRC applications.
Description
The PS9000i GRC Spray Station by Power-Sprays is the pinnacle of reliable, user-friendly spray technology for Glass Fibre Reinforced Concrete (GRC) production. Building on the success of the PS9000i model, this spray station features a robust 4.0kW, IP55-rated motor with variable speed control, ensuring consistent and precise application of both slurry and premix GRC. Equipped with a 3.5m articulated boom, advanced pneumatic control systems, and integrated spray guns, the PS9000i delivers exceptional flexibility, efficiency, and quality in GRC manufacturing. Whether you’re crafting architectural façades, decorative panels, or intricate mouldings, the PS9000i ensures superior performance with minimal maintenance, making it an indispensable tool for high-output GRC production facilities.
Key Features & Benefits
- Advanced Spraying Flexibility
- 3.5m Articulated Boom: Offers maximum maneuverability during spraying, allowing access to complex and hard-to-reach areas with ease.
- Boom Brake: Enhances control over the boom’s position, ensuring precise application and reducing operator fatigue.
- Comprehensive Spray Gun Integration
- Included Guns: Supplied with Concentric Spray Gun and LW Facing Coat Spray Gun as standard, providing versatility for various GRC applications.
- Adjustable Gun Holder: Securely holds spray guns when not in use and facilitates accurate “bucket test” procedures.
- Efficient Mixing & Dispensing
- Progressive Cavity Pump: Features an extra-large rotor and stator for consistent output, ideal for high-shear mixing of slurry.
- Large Low-Level Hopper: Holds up to 150kg of slurry, reducing refill frequency and enhancing production efficiency.
- Automated Slide Valve & Diverter Valve: Ensure controlled dispensing into one of two mixers, streamlining the production process.
- Robust Control Systems
- IP66 Rated Control Panels: Equipped with advanced calibration functions for precise control over mixing and spraying parameters.
- LCD Screen: Displays precise speed readouts, mixer RPM, current, and mix time for real-time monitoring and adjustments.
- Variable Speed Control via Inverter: Allows fine-tuning of pump speed to match specific project requirements, ensuring optimal spray patterns and mix consistency.
- User-Friendly Maintenance
- Quick Release Couplings: Enable rapid hose removal for cleaning and maintenance, minimizing downtime.
- Inspection Hatch & Material Sieve: Facilitate safe monitoring of the mixing process and reduce blockages by filtering large cement particles.
- Handwheels & Stator Removal Tool: Simplify the cleaning and maintenance process, ensuring the spray station remains in optimal condition.
- Durable & Safe Construction
- IP55 & IP66 Rated Components: Protect internal mechanisms from dust, water jets, and harsh industrial conditions, ensuring long-term reliability.
- Transparent, Reinforced Slurry Hose: Facilitates easy cleaning and maintenance, maintaining high performance.
- Heavy-Duty Spring & Guarded Moving Parts: Enhance safety by preventing accidental snagging and ensuring stable operation.
- Versatile Application Options
- Integrated Pneumatic Controls: Designed to work seamlessly with Power-Sprays’ pneumatic, crane-mounted, and forklift-mounted bucket lifts.
- Multiple Mounting Variants: Available in floor-mounted versions and tilting drum variants for direct pouring into spray stations or moulds, reducing manual handling.
Technical Specifications
| Specification | Detail |
|---|---|
| Weight | 420 kg |
| Dimensions | 126 cm (W) × 146 cm (D) × 150 cm (H) (265 cm with boom fitted) |
| Pump Speed | 0–350 RPM, controlled via frequency inverter |
| Typical Output | 12–20 kg/minute of GRC |
| Max Output (Water) | 25 L/min at zero back pressure* |
| Drive | Reduction gearbox and drive belt |
| Electric Motor | 4.0 kW, IP55-rated (hose proof) |
| Electrical Supply | 380/415 V, 3-phase, 50 Hz/60 Hz standard** |
| Air Consumption | 1500 L/min (50 CFM) at 7 Bar (100 psi) |
| Air Inlet | Ø 3/4” (19 mm) hose tail (airline not included) |
| Boom Range | 3.5 m |
| Slurry Hose | 7.5 m (24 ft) of Ø 25 mm (1”) hose |
| Hopper Capacity | 75 L (approx. 150 kg of slurry) |
| Hopper Loading Height | 80 cm |
| Mixer Blade | Proprietary helical design |
| Pump | Progressive cavity pump with extra-large rotor and stator |
| Additional Features | LCD screen, vibrator, quick release latches, removable safety panels |
* The maximum output when pumping GRC or other cementitious materials will vary according to the fluidity of the mix and the diameter and length of the delivery hose used.
** If electricity supply is from a generator, consult Power-Sprays for additional protection.
Optional Accessories
- Automated Dispenser Systems
- WAAPS 3000 Liquid Dispensing System: Automates precise dispensing of water, admixtures, and polymers directly into the mixer.
- Digital Water Meter: Automatically dispenses the required quantity of water with a pre-set and manual ‘jog’ function, ensuring accurate mix consistency.
- Automated/Semi-Automatic Weighing & Batching Systems
- Dry Materials Weigh Vessel: Capacity for 100 kg sand and cement, integrated with automated screw conveyors for seamless material feeding.
- Platform Extensions & Access Stairs
- Steel Hoop Mixing Vessel: Allows for full mix transportation and direct dispensing into moulds or spray stations.
- Guard Rails: Enhance operator safety around elevated platforms.
- Fibre Choppers & Dispensers
- Automated Fibre Integration: Ensures consistent fibre distribution in premix GRC applications, improving mix quality and structural integrity.
- Specialized Mounting Options
- Floor Mounted Version: Suitable for setups where bucket trolleys are not required.
- Tilting Drum Version: Mounted on a raised platform for direct pour into spray stations or moulds, reducing manual handling.
Why Choose the PS9000i GRC Spray Station from Power-Sprays?
- Industry-Leading Technology: Incorporates advanced mixing and dispensing systems, ensuring high-quality, consistent GRC mixes.
- Enhanced Flexibility: The articulated boom and multiple spray gun options allow for precise application in diverse and challenging environments.
- Robust & Reliable Construction: IP66-rated enclosure and heavy-duty components ensure longevity and dependable performance in demanding industrial settings.
- Comprehensive Control: Integrated LCD screen and pneumatic control panels provide detailed monitoring and precise adjustments for optimal spray patterns and mix consistency.
- Ease of Use & Maintenance: Features like quick release couplings, removable safety panels, and automated lubrication systems simplify operation and upkeep, reducing downtime.
- Scalable Production: Compatible with multiple mixers and dispensing systems, allowing for seamless scaling of production capacity to meet growing demands.
The PS9000i GRC Spray Station by Power-Sprays stands as the most popular, reliable, and user-friendly spray station available for Glass Fibre Reinforced Concrete production. With its powerful 4.0kW motor, articulated boom, integrated spray guns, and advanced control systems, the PS9000i delivers exceptional performance and reliability for high-output manufacturing environments. Whether you’re producing architectural façades, decorative elements, or complex mouldings, the PS9000i ensures consistent, superior results with minimal maintenance and maximum operational efficiency. Trust Power-Sprays to elevate your GRC production with cutting-edge technology and unparalleled support.
Additional Information
Additional information
| Weight | 420 kg |
|---|---|
| Dimensions | 146 × 126 × 150 cm |
