Compact Dry Materials Batching Plant
Compact Dry Materials Batching Plant: Power-Sprays’ automated system for precise dispensing of dry and liquid materials in GRC production. Features screw conveyors, 65L weigh hopper, pneumatic controls, and seamless integration with GRC125BT mixers for efficient, high-quality mixes
Description
The Compact Dry Materials Batching Plant by Power-Sprays is a comprehensive, high-efficiency solution designed for precise and automated dispensing of dry and liquid materials in Glass Fibre Reinforced Concrete (GRC) production. Engineered to enhance both quality and cost control, this batching plant integrates seamlessly with Power-Sprays’ range of mixers, including the GRC125BT Combination Mixer. Featuring automated screw conveyors, a robust steel structure for easy transportation and assembly, and advanced control panels, the Compact Dry Materials Batching Plant ensures consistent, accurate mixes every time. Whether you’re scaling up production or streamlining your workflow, this batching plant offers the reliability, flexibility, and precision needed to meet the demands of modern GRC manufacturing.
Key Features & Benefits
- Complete Batching System
- Automated Screw Conveyors: Efficiently feed sand and cement, ensuring consistent material flow and mix quality.
- Comprehensive Dispensing: Automatically dispenses into two GRC125BT Combination Mixers as standard, optimising production capacity.
- Robust & Flexible Design
- Steel Structure: Bolted together for easy transportation and quick assembly, adaptable to various factory layouts.
- Large Chute with Rubber Bung: Minimises dust and slurry escape during mixing, maintaining a clean and safe workspace.
- Advanced Control & Automation
- Built-In Liquid Inlets: Compatible with WAAPS 3000 Liquid Dispensing System or Digital Water Meter for precise liquid addition.
- Digital Control Panel: Features comprehensive monitoring and control options, allowing up to 30 programmable recipes for accurate material dispensing.
- Efficient Material Handling
- Vibratory Discharge System: Automatically operates vibrators to ensure complete discharge of materials from the weigh vessel.
- Automated Slide & Diverter Valves: Controlled dispensing into one of two mixers, enhancing workflow flexibility and efficiency.
- Ease of Use & Maintenance
- Pneumatic Lift/Lower Mechanism: Simplifies access for cleaning and maintenance, reducing downtime.
- Inspection Hatch: Allows safe monitoring of the mixing process without interrupting operations.
- Enhanced Safety & Mobility
- Bucket Trolley Integration: Easily move the batching plant around the factory with the included bucket trolley, improving operational flexibility.
- Adjustable Feet: Ensure the mixer is level, enhancing mixing consistency and equipment stability.
- Versatile Application Options
- Multiple Mounting Variants: Floor-mounted, bucket trolley, or tilting drum versions available to suit different production setups.
- Expandable Accessories: Platform extensions, access stairs, guardrails, and automated dispensers can be customised to meet specific production needs.
Technical Specifications
| Specification | Detail |
|---|---|
| Sand Storage | 1500 kg Big Bag Discharger (1000 kg sand hopper available as alternative) |
| Sand Conveyor | 6 m, hood-fed, screw type |
| Cement Storage | 1500 kg Big Bag Discharger |
| Cement Conveyor | 6 m, hood-fed, screw type |
| Weigh Hopper Capacity | 160 L (100 kg dry materials as standard) |
| Discharge Valve | Automated slide valve with diverter valve to dispense into two mixers |
| Overall Dimensions | – Side Mounted Dischargers: 14.0 m wide × 4.8 m high × 2.0 m deep |
| – Rear-Mounted Dischargers: 3.2 m wide × 4.8 m high × 7.4 m deep | |
| Component Dimensions | – Big Bag Discharger (x2): 1.4 m wide × max 4 m high × 1.4 m deep |
| – Control Panel Frame: 1.5 m wide × 1.9 m high × 0.5 m deep | |
| Electricity Supply | 380 V, 50/60 Hz |
| Air Supply | 5.5 bar (80 psi) |
| Liquid Dispensing | WAAPS 3000 Liquid Dispensing System (refer to separate brochure) |
| Mixers | GRC125BT Combination Mixers as standard (refer to separate brochure) |
*If electricity supply is from a generator, consult Power-Sprays for additional protection.
Optional Accessories
- Mixing Vessel with Steel Hoop
- Compatibility: Use with Power-Sprays lifting equipment for seamless transport and dispensing directly into moulds or spray stations.
- Mounting Options: Available for both floor-mounted and bucket trolley mixer variants.
- Integration: Compatible with pneumatic, crane-mounted, and forklift-mounted bucket lifts.
- Digital Water Meter
- Automatic Dispensing: Precisely measures and dispenses the required quantity of water directly into the mixer.
- Control Options: Features one pre-set quantity and a manual ‘jog’ function; can be integrated into the mixer control panel or ordered as a standalone module.
- Automated Dispensers
- Water, Admixture, and Polymer Dispensers: Incorporate the Power-Sprays “HP water wash” system for consistent, high-quality mixes.
- Automated/Semi-Automatic Dry Materials Weighing & Batching Systems
- Precision Mixing: Reduces manual errors and enhances mix consistency.
- Fibre Choppers & Dispensers
- Automated Fibre Integration: Ensures accurate, consistent fibre distribution in premix GRC applications.
Why Choose the Compact Dry Materials Batching Plant from Power-Sprays?
- Precision & Control: Automated screw conveyors and digital control panels allow for precise dispensing of dry and liquid materials, ensuring consistent mix quality across batches.
- Scalable Production: Accommodates up to 250 kg of GRC per batch with options for larger or more automated setups, making it ideal for both small-scale and large-scale manufacturers.
- Ease of Integration: Designed to work seamlessly with Power-Sprays’ range of mixers and liquid dispensing systems, streamlining your production workflow.
- Durable & Reliable: Built with robust steel structures and IP-rated components to withstand demanding industrial environments and ensure long-term reliability.
- User-Friendly Operation: Simple controls, easy maintenance features, and mobile bucket trolley options enhance operational efficiency and reduce downtime.
- Customisable Solutions: A wide range of optional accessories and mounting configurations allow the batching plant to be tailored to specific factory layouts and production requirements.
The Compact Dry Materials Batching Plant by Power-Sprays is an essential component for any Glass Fibre Reinforced Concrete (GRC) production facility aiming for precision, efficiency, and scalability. With its automated screw conveyors, high-capacity weigh hopper, and versatile dispensing options, this batching plant ensures accurate and consistent material blending for superior GRC mixes. Whether integrated with GRC125BT Combination Mixers or expanded with advanced dispensing systems, the Compact Dry Materials Batching Plant delivers reliable performance and exceptional mix quality, reinforcing Power-Sprays’ commitment to innovation and excellence in the GRC industry.
