GRC125 Combination Mixer
The GRC125 Combination Mixer by Power-Sprays seamlessly produces both spray-grade slurry and premix GRC. With a 65 L capacity, a powerful 9.2 kW motor, and variable-speed control, it offers high-shear mixing, exceptional dust control, and easy maintenance—ensuring consistent, professional-quality GRC in every batch.
Description
The GRC125 Combination Mixer from Power-Sprays is the first mixer specifically designed to produce both spray-grade GRC slurry and premix GRC—without compromise. Its innovative helical blade technology, robust 9.2 kW motor, and variable-speed control (0–1400 rpm) make it ideal for high-shear mixing of cement slurries at fast speeds and careful blending of fibres at slower speeds. Featuring a 65 L capacity mixing vessel that easily accommodates up to 125 kg of material, the GRC125 is perfect for everything from smaller batches to full-scale production. Whether you choose the bucket trolley, floor-mounted, or tilting drum variant, this flexible system reduces dust, optimises workflow, and improves final product consistency.
Key Features & Benefits
- High-Shear Mixing & Fibre Integration
- Variable Speed (0–1430 rpm at 50 Hz): Allows precision mixing of both cement slurry and fibres, ensuring optimal dispersion.
- Unique Helical Blade: Achieves high-shear mixing for sand/cement slurries at fast speeds while carefully blending glass fibres at lower speeds.
- Generous 65 Litre Capacity
- Up to 125 kg of GRC: Easily accommodates mixes based on 50 kg of cement and 50 kg of sand, or smaller 25 kg cement batches.
- Suitable for Spray & Premix GRC: Transition effortlessly between high-shear spraying and slower-speed premix operations without any compromise.
- Built-in Liquid Inlets
- Compatible with WAAPS 3000 or Digital Water Meter: Enables automated water or admixture dispensing directly into the mixer, improving accuracy and reducing manual labour.
- User-Friendly Design
- Dry Materials Loading Chute: Large opening with a rubber bung minimises dust during loading, creating a cleaner and safer work environment.
- Inspection Hatch: Safely monitor the mixing process without stopping the mixer or lifting the lid.
- Sealed Lid: Maintains a contained mixing environment, further reducing dust and spillage.
- Efficient Pneumatic Mechanisms
- Air Ram Lift/Lower: Quickly raises or lowers the mixer head for easy vessel cleaning and maintenance.
- IP55-Rated Motor & IP66 Enclosure: Offers protection from dust, water jets, and tough industrial conditions.
- Removable Plastic Mixing Vessels
- Faster Colour Changes: Swap out different vessels for rapid transition between different coloured mixes.
- Easy Maintenance: Simplifies cleaning and minimises downtime, critical for higher production schedules.
Technical Specifications
| Feature | Detail |
|---|---|
| Weight | – Bucket Trolley Version: 310 kg – Tilting Drum Version: 570 kg |
| Dimensions | – Bucket Trolley: 125 cm (W) × 150 cm (D) × 185 cm (H) (220 cm with lid raised) – Tilting Drum: 160 cm (W) × 160 cm (D) × 305 cm (H) (350 cm with lid raised) |
| Capacity | 65 L (up to 125 kg sand/cement slurry) |
| Mixer Speed | 0–1430 rpm (50 Hz) 0–1720 rpm (60 Hz) |
| Motor | 9.2 kW, IP55-rated |
| Electrical Supply | 380/415 V, 3-phase, 50/60 Hz (others on request)* |
| Blade Design | Proprietary helical mixing blade |
| Air Requirement | 3.5 L per lift at 7 bar (100 psi) |
| Air Inlet | ¾” (19 mm) hose tail (airline not included) |
| Dust Control | Sealed lid, large loading chute with rubber bung |
* If electricity supply is from a generator, consult Power-Sprays for additional protection.
Available Variants
- Bucket Trolley Version
- Mobile Vessel Transport: Easily move the mix around the factory.
- Adjustable Feet: Ensure the mixer is level, improving stability during operation.
- Floor-Mounted Version
- Stationary Setup: Ideal for situations where a bucket trolley is not required, e.g. when paired with a bucket lift.
- Tilting Drum Version
- Direct Discharge: Pour directly into spray stations or moulds from a raised platform.
- Reduced Manual Handling: Minimises labour and streamlines large-scale production.
Optional Accessories
- Steel Hoop Mixing Vessel
- Allows a full mix to be lifted and dispensed directly into a mould or spray station.
- Compatible with Power-Sprays’ pneumatic, crane-mounted, and forklift-mounted bucket lifts.
- Digital Water Meter
- Automatic Dispensing: Precisely measures the required water volume for each batch.
- Manual ‘Jog’ Function: Fine-tune water addition without shutting down the mixer.
Why Choose the GRC125 Combination Mixer from Power-Sprays?
- Dual-Purpose Excellence: Effortlessly switches between producing spray-grade slurry and premix GRC.
- Dust & Containment Control: Sealed lid, large loading chute, and rubber bung significantly reduce mess and improve workplace safety.
- Operator Convenience: Pneumatic lift, removable vessels, and an inspection hatch streamline daily operation and maintenance.
- Reliable Performance: Backed by Power-Sprays’ extensive experience in the GRC industry, ensuring dependable results and long service life.
The GRC125 Combination Mixer revolutionises the GRC production process by delivering both high-shear slurry mixing and careful fibre integration in one versatile, easy-to-operate system. Its 65 L capacity is perfect for up to 125 kg of sand/cement slurry, while features like removable mixing vessels, integrated liquid inlets, and pneumatic lift/lower arms simplify handling and maintenance. Whether you’re working with small batches or scaling up for larger runs, the GRC125 is an efficient, robust, and cost-effective choice—further testament to Power-Sprays’ commitment to innovation and quality in the GRC industry.
